Jig and Fixture
Jig and Fixture Manufacturers in Maharashtra | Soham Foundry Tools
Soham Foundry Tools is one of the Jig and Fixture Manufacturers, Suppliers, Exporters, and Dealers in Maharashtra. We provide top-quality Jig Fixtures and Precision Jig Fixtures that meet different industrial requirements. We make sturdy and exact it to assist multiple industry processes like manufacturing, assembly, and testing.
We deliver precise Machine Jig Fixtures to our customers because we stand as a top Jig and Fixture Manufacturers in Maharashtra and know the importance of exact design standards. Our Jig Fixtures help businesses work faster and better while cutting down production times. The combination of Jigs and fixtures enables precise guidance of tools through workpieces thus securing workpiece placement and boosting the precision and efficiency of manufacturing approaches that serve mass production needs.
About the Jig and Fixture:
Jigs and fixtures work as devices that maintain workpieces during machining and assembly operations. As the Jig and Fixture Suppliers in Maharashtra, Our Tools create custom Jig and Fixture plans that match what each client demands. We deliver Special Tooling and Products both as Custom jigs & Fixtures and as machining Jigs and Fixtures to serve your specific requirements. In our position as a top Jig and Fixture Exporters in Maharashtra, we provide prompt shipment and we deliver products worldwide based on international quality standards. Our production covers heavy-duty Jigs and Fixtures that perform correctly in the automotive, aerospace, and production sectors. The Jig and Fixture Dealers in Maharashtra people value our Fixtures & Jigs because we maintain our shape even under high loads and provide close precision for accurate machining tasks and component assembly.
Types of Jig and Fixture
Some of the top Jig and Fixture Manufacturers in Maharashtra present an extensive range of high-grade Jig and Fixtures that are flexible enough to be applied in all types as follows:
- Angle Plate Fixture: During machining processes, the angle plate fixture holds workpieces at their 90-degree position. Manufacturers use this fixture to achieve correct positioning as they operate machines that cut angled features.
- Indexing Fixture: Engineers use indexing fixtures to perform repetitive drilling, milling, and cutting tasks that need to happen at various spots to produce matching outcomes from part to part.
- Template Jig: A template jig works as a set design to direct tool or machine operations during repeated work steps. Manufacturers select this jig because it directs tools at fixed locations during regular repetitive actions.
- Plate Jig: When using a plate jig you set workpieces onto its flat plate to receive drilling through special holes or guides. Most factories depend on this jig type to perform accurate tasks in efficient assembly operations.
- Vise Fixture: A vise fixture keeps workpieces stable during procedures by connecting them to either a clamp or vise. The fixture works best for holding parts that do not have standard shapes before precise milling or grinding operations.
Specifications of Jig and Fixture
We have added below a technical sheet of our Jig and Fixture that provides more technical information such as:
| Specification | Details |
|---|---|
| Material Used | High-strength steel, cast iron, aluminum, tool steel, or plastic |
| Workpiece Size Range | Varies based on jig/fixture type: typically from 10 mm to 1,000 mm |
| Clamping System | Manual, Pneumatic, Hydraulic, or Magnetic clamping systems |
| Load Capacity | Varies from 10 kg to 5,000 kg or more |
| Jig/Fixture Design | Custom or standard designs tailored to specific machining operations |
| Adjustment Features | Adjustable stops, pins, and supports for varying workpiece sizes and tolerances |
| Fixture Weight | From 1 kg to over 500 kg |
Benefits of Jig and Fixture
Being one of the very best in the category of Jig and Fixture Suppliers and Exporters in Maharashtra, all types of Jig and Fixture are made using advanced technology and hence offer a variety of benefits such as:
- Reduced Labor Costs: Automation and easier handling mean less reliance on skilled labor. Workplace training becomes shorter because workers learn jig and fixture operations easily which helps decrease business costs throughout time.
- Consistency and Quality Control: The use of jigs and fixtures enables producers to maintain consistent processes which result in parts of uniform quality. The output maintains uniformity while fulfilling quality requirements thus lowering the likelihood of product defects.
- Increased Accuracy and Precision: Workpieces maintained by jigs and fixtures stay stationary to produce uniform products across production runs. The system reduces operator mistakes while maintaining exact positioning requirements which manufacturing processes need.
- Improved Productivity: The implementation of jigs and fixtures results in faster production since they decrease setup durations while removing redundant procedural work.
- Enhanced Safety: Security clamps installed onto workpieces minimize incident risks and protective measures against injuries at the workplace. Machine operators can prioritize their work on machinery instead of material handling duties which provides better protection for the working environment.
Applications of Jig and Fixture
As Jig and Fixture Exporters, and Dealers in Maharashtra, our Jig and Fixtures are highly demanded by multiple types of applications and are used for improving performance, such as:
- Drilling Operations: Workpieces receive precise drill-hole positions thanks to the application of Jigs which serve as drill-guidance tools. Repetitive drilling operations achieve better accuracy combined with consistent results through their use.
- Milling Operations: Workpieces need fixtures to secure them while milling occurs for precise cutting and shaping purposes. The purpose of this application remains critical for creating advanced mechanisms while maintaining their exact dimensions.
- Welding: Welding applications require jigs along with fixtures that secure parts for alignment purposes to achieve uniform welding results and maintain geometric stability. Welded assemblies need this technique for proper structural stability to function properly.
- Assembly Line Production: During assembly operations jigs and fixtures serve as positioning tools for components which results in faster assemblies with enhanced production consistency.
- Grinding and Polishing: Working with fixtures enables manufacturers to secure workpieces for grinding operations which produces consistent results with accurate dimensions.
Jigs and Fixtures Manufacturers, Suppliers, Exporters, and Dealers in Maharashtra by Soham Foundry Tools. We deliver specific high-precision durable customized solutions to increase industrial production accuracy and efficiency throughout various sectors. Quality-driven and innovative business practices have developed us into a respected partner that supplies reliable jigs and fixtures at competitive prices for industrial tooling requirements.
FAQ
Ans: The primary purpose of a jig or a fixture is to create a secure mounting point for a workpiece, allowing for support during operation and increasing accuracy, precision, reliability, and interchangeability in the finished parts.
Ans: Jigs and fixtures are work-holding devices used to secure and guide workpieces during manufacturing. They are designed to improve quality, and efficiency, and reduce variability.